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Custom Removable Insulation Blankets for Industrial Applications
Thermaxx Jackets has been a trusted leader in removable insulation solutions for over 25 years, specializing in custom-engineered thermal blankets for pipes, valves, and industrial equipment. Our ISO 9001-certified processes ensure precision manufacturing and durability, backed by a 5-year warrantythe longest in the industry. We serve diverse sectors including universities, healthcare facilities, and manufacturing plants, offering turnkey services from heat loss analysis to installation. Our patented Smart Jackets integrate wireless monitoring for real-time energy savings verification. With facilities in West Haven, CT, we combine technical expertise with client-centric support to deliver energy efficiency, safety improvements, and cost reductions. Our team of seasoned engineers and designers collaborates closely with clients to address unique insulation challenges, ensuring compliance with regulatory standards while maximizing operational efficiency.

From antifreeze jackets for extreme cold to noise-dampening covers, our products are designed for easy maintenance and long-term performance. We prioritize sustainability through energy conservation and carbon footprint reduction, as evidenced by our partnerships with NYPA and Con Ed for efficiency programs. Our commitment to innovation is demonstrated by our Slate QR tagging system for asset tracking and our WeatherMaxx outdoor protection solutions. With over 163,000 jackets produced, we continue to set industry benchmarks for quality and service excellence.
Services
Hot Insulation Jackets Cold Insulation Jackets Antifreeze Jackets Noise Insulation Covers Smart Monitoring Jackets WeatherMaxx Covers Custom Insulation Solutions Heat Loss Surveys Asset Tracking Systems Steam Trap Insulation
Highlights and features
  • We offer a 5-year warranty on all insulation jacketsthe industry's longest.
  • Our ISO 9001-certified processes ensure precision manufacturing and quality control.
  • We provide turnkey solutions including heat loss analysis and custom design.
  • Our Smart Jackets integrate wireless temperature monitoring for energy savings verification.
  • We serve over 163,000 installations across diverse industries nationwide.
Associations and certifications
  • ISO 9001:2015
What people say
Proven durability Energy savings Easy maintenance Expert support Custom solutions
Services
Hot Insulation Jackets
Our hot insulation jackets prevent heat loss from steam systems and high-temperature equipment. Constructed with needled fiberglass and heat-resistant jacketing, these covers maintain surface temperatures below 110F while withstanding internal temperatures up to 600F. The reusable design with hook-and-loop closures allows easy access for maintenance while reducing energy costs and burn risks in mechanical rooms.
Cold Insulation Jackets
These jackets prevent condensation and freezing in cold water systems using closed-cell insulation and hydrophobic materials. Designed for temperatures down to -297F, they include drainage vents to prevent corrosion under insulation. Applications include chilled water tanks, outdoor boilers, and refrigeration systems where maintaining low temperatures reduces energy consumption and prevents pipe sweating.
Smart Monitoring Jackets
Patented jackets with embedded temperature sensors track energy performance in real time. The 900MHz wireless system provides alerts for temperature anomalies and generates savings reports. This IoT-enabled solution integrates with building management systems while maintaining the same thermal protection as standard jackets, with a 3-year sensor warranty.
Noise Insulation Jackets
Engineered to reduce industrial noise pollution by up to 99%, these jackets combine absorbing, damping, and reflective materials. They target specific frequency ranges for compressors, regulators, and HVAC components while maintaining easy removal for maintenance. The solution helps facilities comply with OSHA noise regulations and improve workplace comfort.
Antifreeze Jackets
Designed for sub-zero environments, these jackets use Pyrogel insulation to protect outdoor equipment down to -45F. Compatible with heat trace cables, they include belt loops for easy installation and removal. Applications include backflow preventers, water meters, and steam traps where freeze protection prevents costly system failures during extreme cold events.
Questions
What industries benefit most from Thermaxx insulation solutions?
We serve universities, healthcare facilities, municipalities, industrial plants, and commercial buildings where energy efficiency and equipment protection are critical.
How do Thermaxx jackets reduce energy costs?
Our insulation blankets minimize heat loss in steam systems and prevent cold pipe sweating, reducing energy consumption for heating and cooling systems.
Can Thermaxx provide custom insulation solutions?
Yes, we design made-to-measure jackets for unique components using 3D modeling and on-site measurements for perfect fit and performance.
What warranty does Thermaxx offer?
We provide a 5-year warranty on all insulation jackets—the longest in the industry—for materials and workmanship.
How do Smart Jackets monitor performance?
Embedded sensors wirelessly transmit temperature data to a cloud dashboard, tracking energy savings and alerting users to equipment anomalies.
Are Thermaxx products easy to maintain?
Yes, our jackets feature quick-release closures and modular designs for tool-free removal and reinstallation during equipment maintenance.
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