Business Details
Custom Reusable Insulation Covers for Industrial Equipment
MEGA-WRAP has been a leader in providing custom, reusable insulation solutions for industrial applications since the 1980s. Founded by Tom Kerchief, our company was acquired by MINCO, Inc. in 2016, continuing our commitment to energy efficiency and workplace safety. Our products, including removable insulation covers, fire blankets, and heat tracing wraps, are engineered to meet the thermal and safety needs of diverse industrial equipment. We specialize in custom-designed covers that reduce energy loss, prevent freeze damage, and enhance personnel protection. Our patented gusseted design ensures a uniform thermal barrier, while our materials withstand temperatures up to 2000F.With decades of experience, we deliver cost-effective solutions that minimize downtime and maximize ROI. Our team offers field measuring services and installation support, ensuring seamless integration with existing systems. Headquartered in Louisville, KY, we serve industries requiring durable, reusable insulation for valves, flanges, turbines, and more. Our focus on quality, service, and innovation has made us a trusted partner in mechanical insulation since 1986.
Services
Removable Insulation Covers
Fire Blankets
Heat Tracing Wrap
Weld Curtains
Flange Safety Spray Shield
Hi-Temp Door Seal Gaskets
Valve Insulation Covers
Pump Insulation Covers
Manway Covers
Turbine Insulation Systems
Highlights and features
- We offer custom insulation solutions for industrial equipment since 1986.
- Our covers reduce energy loss by up to 95% and pay for themselves within six months.
- We provide field measuring and installation services for all products.
- Our materials withstand temperatures up to 2000F with durable, reusable designs.
- We prioritize personnel safety with noise reduction and freeze protection features.
Services
Removable Insulation Covers
Our removable insulation covers are tailored to fit industrial equipment like valves, flanges, and turbines. They reduce heat loss by up to 95%, offering rapid ROI through energy savings. Reusable and durable, these covers withstand temperatures up to 2000F, minimizing downtime during maintenance.
Fire Blankets
Fire blankets provide critical thermal protection for industrial equipment and personnel. Designed to withstand extreme heat, they prevent fire spread and protect workers in high-risk environments. These reusable blankets are ideal for emergency response and routine safety protocols.
Heat Tracing Wrap
Heat tracing wrap maintains optimal temperatures in piping systems to prevent freezing. This solution ensures operational continuity in cold climates while reducing energy costs. It integrates seamlessly with existing insulation for enhanced thermal efficiency.
Weld Curtains
Weld curtains create safe work zones by containing sparks and UV radiation during welding. Made from flame-resistant materials, they protect personnel and equipment from hazards. These curtains are durable, easy to install, and reusable for multiple projects.
Flange Safety Spray Shield
Flange safety spray shields prevent hazardous leaks by containing pressure releases from flanged joints. They enhance workplace safety in high-pressure systems and reduce downtime caused by equipment failure. These shields are customizable for various flange sizes and configurations.
People
Tom Kerchief
Founder
Tom Kerchief founded MEGA-WRAP in the 1980s to address energy efficiency and workplace safety challenges. His innovative designs laid the foundation for the company's reusable insulation solutions, which continue to deliver cost savings and reliability.
Bill H
Contact Representative
Bill H serves as the primary contact for MEGA-WRAP, providing customer support and technical assistance. With extensive knowledge of insulation systems, he helps clients select solutions that meet their thermal and safety requirements efficiently.
Questions
What industries use MEGA-WRAP insulation products?
Our products serve industries like manufacturing, energy, chemical processing, and power generation, where thermal efficiency and safety are critical for equipment like valves, turbines, and piping systems.
How do MEGA-WRAP covers save energy?
Our covers reduce heat loss by up to 95%, lowering energy consumption and costs. This efficiency often results in a six-month ROI by minimizing wasted energy and downtime.
Can insulation covers be reused after equipment maintenance?
Yes, our covers are designed for easy removal and reinstallation, allowing reuse without replacement. This feature reduces long-term costs and material waste.
Do you offer custom solutions for irregularly shaped equipment?
Yes, our covers are custom-fitted to any shape or size, including complex geometries, ensuring optimal thermal performance and ease of installation.
What materials are used in MEGA-WRAP products?
We use high-temperature fabrics, fiberglass, ceramic fibers, and stainless steel components rated up to 2300°F, ensuring durability and thermal efficiency in extreme conditions.
How do I get a quote for MEGA-WRAP products?
Contact us at 1-800-884-7470 or via email to discuss your project needs. Our team provides tailored solutions and pricing based on your equipment specifications.
