Business Details
40 Years
experience
Your Trusted Modular Construction Partner in the United States
Hayes Modular has been a leader in modular construction since our establishment in 1986. As a division of Zekelman Industries, the largest independent steel pipe and tube manufacturer in North America, we leverage decades of industry expertise to deliver high-quality modular buildings across military, commercial, residential, and healthcare markets. Our team specializes in planning, engineering, and executing large-scale modular projects nationwide, combining innovative construction methods with strict adherence to International Building Code standards. With over 35 years of experience and a track record of completing millions of square feet of modular structures, we prioritize precision engineering, cost efficiency, and rapid project timelines.Our headquarters near Austin, Texas positions us to serve growing markets while maintaining our commitment to quality and safety that exceeds traditional construction standards. By integrating modern manufacturing techniques with field execution expertise, we ensure every project meets exact specifications while minimizing material waste and on-site labor requirements.
Services
Modular Construction
Military Projects
Commercial Buildings
Residential Structures
Healthcare Facilities
Education Projects
Workforce Housing
Details
- Year established: 1986
Highlights and features
- We've completed over 10,000 modular projects since 1986
- Our team is part of Zekelman Industries, North America's largest steel manufacturer
- Expertise in military, commercial, healthcare and residential modular construction
- Strict adherence to International Building Code standards
- Proven track record of on-time, on-budget project delivery
Services
Military Modular Construction
We specialize in large-scale modular construction for U.S. military installations, delivering barracks and office spaces with unmatched speed and precision. Our team has completed major projects like Fort Bliss with 2,400 modules erected over four contract periods. Each structure meets rigorous military specifications while maintaining 30% greater structural strength than traditional buildings.
Commercial Modular Buildings
Our commercial modular solutions include hospitality projects like the Holiday Inn Express, completed with 36 modules in four days. This approach saves 27,000 man-hours on site while reducing material waste and improving energy efficiency. Developers benefit from faster occupancy timelines and significant cost savings compared to conventional methods.
Healthcare Modular Facilities
We deliver permanent healthcare facilities meeting strict code requirements, exemplified by Mercy Hospital's 150,000 sq ft modular complex. Each steel and concrete module is engineered off-site then assembled to match traditional construction aesthetics. These facilities exceed hospital safety standards while maintaining rapid deployment capabilities.
Multi-Family Residential Projects
Our modular housing solutions serve apartment complexes, townhomes, and student housing markets. The West Campus Lofts project in Texas demonstrates our capability to complete 51,768 sq ft multi-family buildings in under 10 months while integrating local architectural themes with modern modular techniques.
Workforce Housing Solutions
We design modular living complexes for remote workers in industries like oil and agriculture. These structures provide essential amenities including private areas and ample storage while being built to withstand extreme weather conditions across the United States.
People
Chris Waters
Director of Business Development
Chris brings extensive industry expertise to Hayes Modular, focusing on strategic client relationships and business growth initiatives. His leadership ensures alignment between client needs and our modular construction capabilities.
Veronica Vargas
Operations Manager and Human Resources
Veronica oversees operational efficiency and workforce development for Hayes Modular, ensuring optimal project execution and team management. Her dual expertise in logistics and HR strengthens our service delivery capabilities.
Questions
What industries do you serve with modular construction?
We provide modular solutions for military, commercial, healthcare, education, residential, and workforce housing markets across the United States.
How does modular construction differ from traditional building methods?
Our modular approach builds components off-site in controlled environments then assembles them on location, reducing material waste by 15% and construction timelines by up to 50%.
What quality standards do your modular buildings meet?
All structures comply with International Building Code requirements and often exceed traditional construction standards, including 30% greater structural strength for healthcare facilities.
Can you handle large-scale military projects?
Yes, we've completed major U.S. military contracts including Fort Bliss with 2,400 modules erected over four phases while maintaining strict defense specifications.
Do your projects meet energy efficiency requirements?
Our modular buildings use 15% less energy than conventional structures through optimized construction processes and material selection.
How quickly can you complete modular projects?
Project timelines vary, but we typically deliver commercial buildings in half the time of traditional construction – exemplified by completing 36 hotel modules in four days.
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