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Custom Engineering Solutions for Bulk Material Handling
Horizon Systems has been engineering and manufacturing bulk material handling solutions for over 40 years, serving industries including food, pet food, chemicals, and plastics. Our expertise spans ingredient management, transfer systems, storage, and automation, tailored to meet the exact needs of clients. We emphasize innovation, reliability, and operator-friendly designs, ensuring compliance with sanitary and industry standards. Our dedicated project managers oversee execution from design to installation, integrating with BIM or 3D scanning for precision.

Field services include on-site diagnostics, preventive maintenance, and equipment evaluations, while our Technology Center tests systems for functionality and safety. We also provide automation programming, commissioning support, custom manufacturing, and aftermarket services like airlock rebuilds to minimize downtime. With a commitment to client partnership, our solutions are designed to evolve with your operational needs.
Services
Engineering Services System Installation Automation Services Field Services Commissioning Aftermarket Support Technology Testing Custom Manufacturing
Highlights and features
  • We have over 40 years of experience in custom material handling engineering.
  • Our dedicated project managers ensure seamless execution from design to startup.
  • We integrate 3D scanning and BIM technology for precise system design.
  • Our airlock rebuild program saves clients up to 25% of replacement costs.
  • We offer comprehensive field service evaluations for all manufacturers' equipment.
Services
Engineering Services
We offer fully custom engineering for material handling systems, including mechanical, electrical, and structural design. Our team creates process flow diagrams, dimension drawings, and automation solutions tailored to your facility. With over 40 years of experience, we ensure risk-appropriate, safe, and efficient ingredient management and storage.
Automation Services
Our automation solutions reduce labor costs and enhance safety through custom programming for HMI configurations, recipe management, and data collection. We integrate controls across your process line to ensure seamless operation, protecting your products and brand while improving efficiency.
Field Services
On-site diagnostic services and preventive maintenance are provided to keep systems running efficiently. Our technicians evaluate equipment like rotary airlocks and filter receivers, offering recommendations for repairs or improvements to minimize downtime and optimize performance.
Commissioning and Startup
Post-installation services ensure systems meet specifications through pre-commissioning checklists, equipment testing, and operator training. We verify component installation and performance, guaranteeing your material handling system operates as designed from day one.
Aftermarket Services
We provide replacement parts, system rebuilds, and technical assistance through a streamlined product catalog. Our Airlock Rebuild Program offers cost savings of up to 25% while reducing downtime caused by wear and component failure in critical systems.
Questions
What industries do Horizon Systems serve?
We serve food, pet food, chemical, and plastics industries with customized material handling, automation, and ingredient management solutions.
What is the Airlock Rebuild Program?
Our program repairs or remanufactures airlocks at up to 25% less than replacement costs, minimizing downtime from component wear.
Do you offer automation solutions?
Yes, we provide custom automation programming, including HMI configurations, recipe management, and data collection to optimize production efficiency.
How do you ensure system reliability during installation?
Our commissioning process includes pre-checklists, equipment validation, and operator training to guarantee systems meet design specifications.
What field services are available?
On-site diagnostics and preventive maintenance for rotary airlocks, blower packages, and other components are offered to reduce downtime.
Can you integrate with existing systems?
Yes, our engineers use 3D scanning and BIM to ensure seamless integration with new or existing facilities.