Business Details
38 Years
experience
Custom HVAC Duct Fabrication Charlotte NC
C & S Mechanical has been a trusted leader in mechanical construction and duct fabrication since 1988. Our fully automated fabrication facility in Charlotte, NC, serves the Southeast region with precision-engineered solutions for hospitals, educational facilities, military installations, retail centers, and flex spaces. Specializing in custom ductwork, we handle projects of all sizes using advanced manufacturing processes and materials including galvanized steel, stainless steel, aluminum, and black iron. Our team of skilled welders and estimators delivers specialty fabrication services, including pharmaceutical-grade stainless systems and kitchen exhaust solutions, while maintaining strict adherence to project specifications and schedules. With decades of industry experience and a commitment to innovation, we reduce field labor through optimized designs and efficient production methods.Our round stock warehouse provides immediate access to spiral duct and fittings, ensuring rapid turnaround for urgent projects. Founded by mechanical engineer Ken Sawyer, our company prioritizes quality craftsmanship, customer collaboration, and operational excellence. We maintain long-standing relationships with HVAC contractors through reliable delivery and technical expertise. Our capabilities span material gauges from 16 to 26, with diverse flange and seam options to meet exacting industry standards. This combination of technical proficiency and customer-focused service has established us as a regional fabrication authority.
Services
Duct Fabrication
Spiral Duct
Round Fittings
Specialty Fabrication
Stock Warehouse
Details
- Year established: 1988
Highlights and features
- Established in 1988 with 30+ years of HVAC fabrication expertise
- Fully automated facility ensures precise, schedule-driven production
- Specialty welding capabilities for stainless steel and aluminum systems
- Comprehensive material range from 16-26 gauge metals
- Dedicated spiral duct stock warehouse for rapid project turnaround
Services
Duct Fabrication
We manufacture precision-engineered HVAC duct systems for commercial applications. Our automated facility produces rectangular and round ductwork in galvanized steel, stainless steel, aluminum, and black iron. Capable of handling 16-26 gauge materials with TDF flanges, slip drives, and multiple seam types, we meet exact project specifications while minimizing field labor through pre-assembled components.
Spiral Duct
Our spiral duct fabrication includes custom configurations and standard fittings from 6" to 24" diameters. Using precision coil lines and plasma cutting, we create full-radius elbows, reducers, and end caps with rapid turnaround. The service reduces installation time through pre-numbered layouts and field-optimized connections for commercial HVAC applications.
Specialty Fabrication
We produce specialized stainless steel and aluminum duct systems for demanding environments. This includes pharmaceutical exhaust hoods, kitchen ventilation systems, and industrial process ducting. Our certified welders utilize MIG/TIG techniques to fabricate complex geometries meeting ASME and AWS standards for critical infrastructure projects.
Stock Warehouse
Our Charlotte facility maintains inventory of spiral duct and fittings for immediate availability. Stock items include 6"-24" diameter piping, full-radius elbows, reducers, and dampers. This inventory system enables contractors to complete urgent repairs or small projects without waiting for custom fabrication cycles.
Field Labor Reduction
We implement design optimizations that minimize on-site installation time. Services include pre-assembled flange installation, piece-numbered layouts, and dimensionally accurate components. This approach reduces labor costs for contractors while maintaining strict tolerances for complex HVAC systems in healthcare and industrial facilities.
People
Ken Sawyer
President
Mechanical engineer with BSME from University of Buffalo (1984). Founded C & S Mechanical in 1988 after HVAC design-build experience. Relocated operations to Charlotte in 1995, growing the company into a regional fabrication leader through technical innovation and operational excellence.
Jay Wilson
Lead Estimator
HVAC industry professional since 1987 with extensive sheet metal shop and estimating experience. Former roles at Southern Comfort and East Coast Metal Distributors. Specializes in accurate project cost analysis and fabrication planning for complex systems.
Jon Fowler
Treasurer/Controller
Business administration graduate from Virginia Tech (1985) with decade-plus tenure at C & S Mechanical. Brings financial expertise from insurance and publishing sectors to construction industry operations and accounting.
Mike Sawyer
Vice President of Operations
Key leader in fabrication shop management and production scheduling. Oversees daily operations to ensure timely delivery of precision duct systems while maintaining quality control standards across all manufacturing processes.
Joe Contrera
Outside Sales/Engineering
Technical sales specialist connecting contractors with fabrication solutions. Provides engineering support for custom projects and ensures client requirements translate into precise manufacturing specifications for complex HVAC systems.
Questions
What HVAC fabrication services do you offer?
We provide custom duct fabrication for rectangular and spiral systems, specialty metalwork, and stock fittings. Materials include galvanized steel, stainless steel, aluminum, and black iron for commercial and industrial applications.
What materials can you work with?
Our facility handles 16-26 gauge metals including galvanized steel, paint grip steel, stainless steel, aluminum, black iron, and perforated metals for standard and specialty duct systems.
Do you serve locations outside Charlotte?
We primarily serve the Southeast United States, with Charlotte, NC as our central fabrication hub. Our delivery radius covers North and South Carolina projects efficiently.
How long have you been in business?
Founded in 1988 by Ken Sawyer, we've provided HVAC fabrication services for over 35 years with continuous operations in Charlotte since 1995.
Can you handle urgent projects?
Yes, our stock warehouse provides immediate access to spiral duct and fittings. We also prioritize rapid turnaround for custom fabrication through optimized production scheduling.
How do you ensure quality control?
Our automated manufacturing systems maintain strict tolerances. Certified welders perform specialty work to industry standards, with quality checks at every production stage before delivery to job sites.
